Electrofusion

Available Units:

• Advance Welding ACT 1 – Simple keypad entry
• Advance Welding ACT 2 – Robust design, simple keypad entry c/w Data logging facility
• Advance Welding ACT 3 – Robust design c/w Data logging facility and barcode reader

The iACT is the worlds’ first battery powered electrofusion welder that CAN be used all day every day. This major advancement in welding technology offers a self-contained welding unit that needs no external power source to operate. This rechargeable welder has the power to silently weld over 200 couplers* completely CO2 free. The future of welding is here, with more flexibility, reduced carbon emissions and – most importantly – reliability you can trust in.
Available with GSM/GPS Telemetrics for remote monitoring:

• Live welding voltage and current
• Live GPS position
• Calibration status
• Number of system faults in last four weeks use
• Battery voltage and charge percentage
• Firmware version Weld count

Operating Modes Manual & Barcode. Welding Voltage 8V to 48V (391⁄2V)

• Advance Welding ACT4 – Robust design, simple keypad entry c/w Data logging facility

• Welds constant voltage electrofusion fittings
• Suitable for low and medium pressure PE or PP pipe work systems from 16mm – 200mm diameter (1⁄2”-8”)
• Welding output is controlled voltage between 8V and 48V
• Small, lightweight and portable unit, over-shoulder design
• Bag or Stainless Steel frame
• Welds fittings in Manual mode and Barcode automatic mode
• Data log memory of more than 2000 welds
• Download data log using USB memory

The ATS180 Max welding unit has been designed to weld constant voltage electrofusion fittings suitable for low and medium pressure PE or PP pipe work systems from 16mm to 400mm diameter.
It has been designed especially for the house-connection market where a small, lightweight and portable unit is required for multiple small diameter connections. Operating Modes Manual & Barcode. Welding Voltage 8V to 48V (391⁄2V)

• All in one generator and electrofusion welder
• Handy portable unit size – compact and convenient
• Specifically designed for service pipe installation and house connections market and useful for ‘spot-hire’ markets
• Welds PE and PP pressure fittings up to 180mm diameter in both Manual mode and Barcode mode that require no more than 50 amps after initial start up
• Full data logging capabilities
• Download data log using USB memory
• Power outlet capable of powering auxiliary equipment when electrofusion welder is not operating
• No need for extension leads
• CE approved

• Largediameterelectrofusionproducts
• Welds constant voltage electrofusion fittings
• Suitable for low, medium and high pressure PE or PP pipe work systems from 16mm – 3500mm diameter (1⁄2”-138”) and larger depending on fitting manufacturer
• Welds fittings in Manual mode and
• Barcode automatic mode
• Data log memory of more than 2000 welds
• Download data log using USB memory
• Numeric keypad
• Fancooled / assisted cooling for higher duty cycles and hotter climates
• CE approved

• Lightweight (13kg) versatile unit
• Capable of welding 40v and 80v electrofusion fittings
• C/W data logging facility, can also be supplied with barcode reader

offering a wide range of control units suitable for use with various pipes and fittings as used by the water, gas, communication and chemical industries. All units are easy to use and lightweight to aid onsite installation.
The range includes:

• Enfusion Electrofusion Control Unit (For use with the Vulcathene chemical waste systems)
• +GF+ Instaflex Electrofusion control unit (For use with Instaflex hot and cold water system)
• Akatherm Akafusion Electrofusion Units
• Gebrit, Marley, Polypipe, Valsir, Wavin Duo and Terrain

Our Electrofusion packages ensure you have everything you need to undertake the work to industry specification.
Pictured is a typical Electrofusion package consisting of:

• EFBox
• Generator
• Shelter
• Alignment Clamp
• Pipe End Scraper

Elctrofusion Box

Generator

Shelter

Alignment Clamp

Pipe End Scraper

Our large diameter EF kits contain of all equipment required to carry out large diameter electrofusion installations.

• 80v electrofusion box
• Hydraulic positioning clamp
• Pipe scraper/exposure kit
• Petrol generator
• Top loading clamp
• Shelter

80v elctrofusion box

Hydraulic Positioning Clamp

Pipe Scraper/Exposure Kit

Petrol Generator

Top loading clamp

Shelter

• Used to align and restrain large diameter electrofusion installations
• Hydraulic Re-Rounding system • Size range: 400mm – 800mm

• Range of tools to cover pipe sizes 63mm – 710mm
• Maintains mechanical scraping across the whole joint area
• Fast scraping action
• Controlled depth of cut

• Hand Scrapers: 11⁄2” & 21⁄2”
• Range of Mechanical Pipe End Scrapers: 20mm – 1200mm
• Protectaline Barrier Pipe Mechanical Pipe End Scrapers: 32mm – 180mm
• Large Diameter Protectaline Barrier Pipe
• Mechanical Pipe End Scrapers: 225mm – 355mm
• Purion 2

• Universal Cutter Key for electrofused top tees

• Sizes: 63mm – 355mm
• Promotes full rerounding and restraint during electrofusion
• Can be used on elbows and tees
• Top clamp is removable via a hinge pin to allow for use in narrow trenches
• Extruded lightweight base

• Capable of pulling 12m lengths of pipe into position with minimal effort
• Fast-acting ‘tug and tension’ straps
• Works in all positions around the joint – can also be used on tees
• Lightweight, compact design
• No liners required

• Used in the installation of top-loading (also known as stack loading) electrofusion branch saddles and tapping tees
• Suitable for all manufacturers’ top-loading fittings that comply with relevant GIS specifications

• 63mm – 630m

• Up to 500mm OD

• 16mm – 32mm OD

• 16mm – 32mm OD

• 32mm – 63mm OD

• 16mm – 63mm OD

• 16mm – 63mm OD

• A range of clamps that can be used on 90° and 45° elbows and straight connections.
• Available for use with 20, 25 and 32mm diameter pipe National Grid approved (GIS/PL2-5:2006).

• A very simple hand tool for clamping either 20, 25, or 32mm service pipe when fusing 90-degree elbows giving stress-free joints.
• National Grid approved (GIS/PL2-5:2006).

• Two lightweight versatile electrofusion clamps working in the range 20 – 40mm and 32 – 63mm.
• National Grid approved (GIS/PL2-5:2006).

• Up to 800mm OD

Plasson Saddle

• Up to 800mm OD

• 16 amp/32 amp 110v extension leads

This robust tool is designed to cut high density polyethylene pipe so that no facing is needed for electrofusion and only minimal facing for butt fusion joints. The pipe cutter can be used in trenches with easily sharpened or replaced blades.
Size: up to 315mm

• Up to 63mm PVC, UPVC and PE pipe cutter.

• For scraping the welding surface of the pipe in preparation for electrofusion jointing.

• 3kva – 10kva power output
• Producing a high quality, smooth, regular power output
• Comply with Tin 12 (ECE3) Specification
• Portable Site Generators 3kva
• Portable Site Generators 4kva
• Portable Site Generators 5kva
• Portable Site Generators 7.5kva
• Portable Site Generators 10kva